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  • By mmc-admin
  • November 20, 2024
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Pulley Lagging – Ceramic Rubber Backed

Rubber Backed Ceramic Pulley Lagging provides superior wear and impact resistance, increased traction, and longer service life for conveyor systems. Its combination of flexible rubber backing and high-durability ceramic tiles makes it perfect for harsh, high-load, and high-impact applications in industries like mining, cement, and power generation. This lagging minimizes the risk of pulley and belt damage, reduces maintenance, and improves the overall efficiency of the conveyor system.

Superior Bonding Strength:

  • Rubber-to-Tile Bond: Exceptional bonding strength ensures durability and prevents tiles from dislodging under heavy-duty usage.
  • Enhanced Tile Bonding: Grooves cut into the back of the tiles improve adhesion, effectively eliminating issues like tile popping.
  • High CN Layer Bond Strength: With bond strength exceeding 12N/mm (30+ Kg/inch), these sheets surpass industry standards for reliability and performance.

Premium Ceramic Tiles:

  • High-Quality Material: The tiles are specified for maximum durability, abrasion resistance, and longevity under tough operating conditions.
  • Square Protrusion Ends: Designed to avoid tracking issues on conveyor belts, ensuring smooth operation and reduced maintenance.
Category:

Description

Gentle on Belts:

  • Round Knob Design: The rounded knobs on the tiles are less abrasive to belts compared to conventional diamond-shaped knobs, extending belt life and reducing wear.

Innovative Design Enhancements:

  • Radius Grooves: These grooves allow for compatibility with smaller pulley diameters and have a self-cleaning effect, reducing material buildup and improving overall efficiency.
  • Sheet Coverage: Fewer sheets are required to cover a pulley face due to optimized sheet dimensions, saving time and labor during installation.

Efficient Roll Dimensions:

  • 10m Roll, 500mm Width: Large roll size minimizes wastage compared to standard market sheets, which are typically less than 200mm wide. This also simplifies logistics and reduces material handling.

Applications:

  • Mining and Quarrying: Ideal for conveyor pulleys handling abrasive materials.
  • Industrial Conveyors: Used in processing plants where high durability and belt protection are critical.
  • Material Handling Systems: Suitable for harsh environments requiring superior pulley lagging performance.
  • Exceptional Durability: Strong bonding and high-quality materials ensure long-lasting performance.
  • Belt Protection: Gentle, rounded knobs and advanced design features protect conveyor belts, extending their service life.
  • Cost-Effective: Optimized roll size and reduced wastage lower material costs while enhancing productivity.
  • Enhanced Efficiency: Self-cleaning grooves and reduced tracking issues improve operational reliability and minimize downtime.
CERAMIC PULLEY LAGGING
Technical Specification-Ceramic tiles Technical Specification-Rubber
Alumina content ≥92% Polymer NR/BR
Bulk Density ≥3.63g/cm³ Specific Gravity 1.13+/- 0.05
Hardness R45N Minimum 77 Hardness 60+/-5 Shore A
Flexural Strength Minimum 2,447 Kg/cm2 Tensile Strength Minimum 17.5 Mpa
Compressive Strength Minimum 19,884 Kg/cm2 Elongation Break Minimum 450%
Abrasion Maximum 140 mm3
Temperature Rating -30°C to +60°C
Co-efficient of Friction Bare Steel Pulley Rubber Lagging Ceramic Lagging
Dry 0.25 0.50 0.75
Wet 0.15 0.35 0.55

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