Description
Enhanced Traction and Grip:
- Ceramic tiles improve traction between the conveyor belt and the pulley, especially in wet or challenging conditions. This reduces the chance of belt slippage, ensuring the system operates efficiently even under heavy loads or wet conditions.
- The ceramic material also offers a harder surface than rubber, which can improve the overall performance of the pulley by preventing excessive wear.
Impact and Abrasion Resistance:
- The combination of ceramic and rubber makes this type of lagging highly resistant to impact and abrasion, which is essential in applications where the pulley is exposed to heavy or sharp materials, such as in mining or heavy material handling.
- Ceramic tiles also help reduce the risk of belt damage caused by abrasive materials, improving the lifespan of the conveyor belt.
Heat Resistance:
- The ceramic component is heat-resistant, making it suitable for applications in high-temperature environments, such as those found in cement, steel, and coal industries.
Durability and Longevity:
- The high coverage design increases the lagging’s ability to handle heavy-duty applications, offering extended service life. It helps protect both the conveyor pulley and the conveyor belt, leading to lower maintenance costs and longer operational lifespans.
Installation:
- The rubber-backed ceramic tiles can be installed using various methods, including cold bonding, hot bonding, or mechanical fastening, depending on the application and environment. The installation process is designed to be quick and effective, minimizing downtime during maintenance.
Applications:
- Mining: Pulley lagging is commonly used in mining operations where conveyor systems handle rough, abrasive materials such as coal, ore, and minerals.
- Cement and Aggregate Plants: In these industries, where conveyor systems carry heavy and abrasive materials, ceramic-backed lagging provides the required durability and wear resistance.
- Bulk Material Handling: Ceramic lagging is particularly useful in environments that require the handling of large volumes of materials with high wear potential, such as gravel, sand, or fertilizers.
- Power Plants: Particularly for coal handling systems, where heat resistance and wear resistance are critical.
Benefits:
- Enhanced Traction: The ceramic tiles improve grip between the conveyor belt and the pulley, reducing the risk of slippage and increasing operational efficiency.
- Wear Protection: The ceramic tiles provide a highly abrasion-resistant surface, protecting the pulley and conveyor belt from wear, especially in abrasive material handling environments.
- Cost-Effective: The long-lasting performance reduces the need for frequent maintenance and replacements, ultimately lowering operational costs.
- Heat Resistance: Ideal for use in high-temperature applications, offering durability in extreme working conditions.
- Improved Performance: The combination of rubber and ceramic results in a more efficient, durable, and reliable pulley lagging solution.
** We can offer customized widths to meet your requirements.
| PATTERN | 20x20x6mm Dimples Square tiles |
| BELT WIDTH MM | 750 |
| THICKNESS MM | 12 |
| STRIP LENGTH MM | 800-2300 |
| RUBBER COMPOUND | NR/SBR Blend |
| RUBBER HARDNESSS | 60 ± 5 Shore A |
| CERAMIC COMPOUND | Aluminium Oxide 92% (Al2O3) |
| CERAMIC HARDNESS | Mohs 9 |
| TEMPERATURE RANGE C | -30 ~85 |




