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  • December 15, 2024
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Co-cast Dual Duro Polyurethane Skirting

Co-cast Dual Duro Poly Skirting

Co-Cast Dual Duro Poly Skirting is an advanced type of conveyor skirting designed to improve the sealing and containment of materials on conveyor systems, while also reducing wear and tear on the belt and skirting itself. It’s particularly used in industries with heavy-duty applications where durability, flexibility, and efficient sealing are critical.

Key Features:

Dual Duro Construction:

  • Dual Duro refers to the combination of two different polyurethane compounds with varying hardness or durometers. This allows for a more customized skirting solution that has the best of both worlds:
  • A softer, more flexible material on the outside for improved sealing against the conveyor belt, preventing material spillage.
  • A harder, more durable material on the inside that enhances wear and impact resistance, making the skirting last longer and handle more abrasive materials without degrading quickly. The harder duro Poly enables a positive retention of the skirting when clamped to the retaining plates
  • The bottom layer typically provides better friction and sealing properties, while the top layer adds strength and impact resistance.
Category:

Description

Polyurethane Material:

  • Polyurethane (Poly) is known for its exceptional abrasion resistance, flexibility, and impact resistance, making it ideal for conveyor skirting in high-load or abrasive environments.
  • Polyurethane skirting also provides excellent chemical resistance, so it can be used in industries handling chemicals, oils, or other challenging materials.

Co-Casting Process:

  • The co-casting process involves the simultaneous casting of two different materials (dual duro) to form a seamless bond between them, ensuring that the two layers of material adhere together perfectly. This reduces the risk of delamination or separation over time.
  • The co-cast process ensures a consistent thickness and uniform distribution of properties, resulting in a more reliable and durable product.

Customization:

  • The skirting can be made to fit various sizes and configurations depending on the needs of the conveyor system. It can be supplied in rolls or pre-cut to specific lengths, with different profiles and thicknesses based on the application.

Easy Installation:

  • Co-cast dual duro poly skirting is designed to be easy to install with common fastening systems, which reduces downtime during maintenance. This could include mounting with simple brackets, fasteners, or clamping systems.

Benefits:

Improved Sealing:

  • The dual duro design creates a highly effective seal between the conveyor belt and the skirting, preventing materials from escaping and reducing spillage, dust, and waste.
  • The outer softer layer conforms to the shape of the conveyor belt and adjusts to any irregularities, ensuring that it maintains a consistent seal even when the belt moves or shifts.

Extended Durability:

  • The inner layer of harder material increases the overall durability of the skirting, enabling it to resist wear and tear from abrasive materials, rough handling, or high-impact environments.
  • The tough internal layer also makes it resistant to cutting, tearing, and abrasion, which extends its operational life compared to single material skirting solutions.

Reduced Maintenance Costs:

  • Because of its enhanced durability and wear resistance, Co-Cast Dual Duro Poly Skirting helps to lower the frequency of skirting replacement, ultimately reducing maintenance costs and system downtime.

Environmental & Safety Benefits:

  • The efficient sealing of materials helps reduce material loss, dust creation, and the environmental impact of spillage. It also contributes to a safer working environment by minimizing potential hazards related to spillage or airborne dust particles.

Versatile Applications:

  • Co-Cast Dual Duro Poly Skirting is suitable for a variety of industries, especially where high-impact, heavy-duty materials are handled. Common applications include:
  • Mining (coal, minerals, aggregate)
  • Cement production
  • Power generation
  • Bulk material handling
  • Recycling and waste processing

Improved Belt Life:

  • By reducing spillage and maintaining a consistent seal, this skirting helps reduce the stress on the conveyor belt, extending its life and improving the efficiency of the system.

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